Fundamentals
Application
You can integrate fixtures as 3D models in the control in order to represent clamping situations for simulation or execution.
When DCM is active, the control checks during simulation or machining if the fixture collides (#40 / #5-03-1).
Related topics
- Dynamic Collision Monitoring (DCM (#40 / #5-03-1))
- Integrating an STL file as workpiece blank
Requirements
- Kinematics description
The machine manufacturer creates the kinematics description
- Insertion point defined
Using the insertion point, the machine manufacturer defines the preset for positioning the fixtures. The insertion point is often located at the end of the kinematic chain (e.g., at the center of a rotary table). For information about the position of the insertion point, please refer to your machine manual.
- Fixtures of suitable format:
- STL file
- 20,000 triangles maximum
- Triangular mesh forms a closed shell
- CFG file
- M3D file
Description of function
To use fixture monitoring, the steps below are needed:
- Creating a fixture or loading it into the control
- Fixture placement
- The Set up fixtures function in the Setup (#140 / #5-03-2) application
Integrating fixtures into collision monitoring (#140 / #5-03-2)
- Manual fixture placement
- When changing fixtures, load or remove the fixture in the NC program
- Three-jaw chuck loaded as fixture
Options for fixture files
If you use the Set up fixtures function to integrate fixtures, then only STL files are possible (#140 / #5-03-2).
Alternatively, CFG and M3D files can be set up manually.
You can use the 3D mesh function (#152 / #1-04-1) to create STL files from other file types and adapt STL files to the requirements of your control.
Generating STL files with 3D mesh (#152 / #1-04-1)
Fixtures from STL files
STL files allow you to map both individual components and entire assemblies as an immobile fixture. The STL format is useful, in particular, for datum clamping systems and recurring setups.
If an STL file does not meet the requirements of the control, then the control issues an error message.
With the CAD Model Optimizer software option (#152 / #1-04-1) you can adapt STL files that do not meet the requirements and then use them as fixtures.
Generating STL files with 3D mesh (#152 / #1-04-1)
Fixtures from CFG files
CFG files are configuration files. You can integrate the STL and M3D files available in a CFG file. This enables you to map complex setups.
The Set up fixtures function can be used to create a CFG file for the fixture, using the measured value.
In CFG files, you can correct the orientation of the fixture files to be in effect on the control. KinematicsDesign can be used to create and edit CFG files on the control.
Editing CFG files with KinematicsDesign
Fixtures from M3D files
M3D is a file type designed by HEIDENHAIN. The paid M3D Converter software from HEIDENHAIN allows you to create M3D files from STL or STEP files.
In order to use an M3D file as a fixture, you need to use the M3D Converter software to create and check the file.
Notes
- Measure the position of the fixture in your machine
- Use the measured values for positioning the fixture
- Test the NC programs in the simulation
- When using a CAM system, use a postprocessor to output the fixture situation.
- Note the orientation of the coordinate system in the CAD system. Use the CAD system to adapt the orientation of the coordinate system to the desired orientation of the fixture in the machine.
- You can choose any orientation of the fixture model in the CAD system, and therefore the orientation does not always match the orientation of the fixture in the machine.
- Define the coordinate origin in the CAD system such that the fixture can be directly attached to the point of insertion of the kinematics.
- Create a central directory for your fixtures (e.g., TNC:\system\Fixture).
- When DCM is active, the control checks during simulation or machining if the fixture collides (#40 / #5-03-1).
By storing multiple fixtures, you can choose the appropriate fixture for your machining operation without needing to configure it.
- Example files for setups used in everyday manufacturing are provided in the NC database of the Klartext Portal:
- Even if the inch unit of measure is active in the control or NC program, the control will interpret dimensions of 3D files in mm.
- In the Simulation workspace you can check for collisions between the tool (including its holder) and the workpiece or fixtures.